I have recommended a series of size-specific fonts to a client.
However, they would prefer all the opticals for a style to be in one "TTC" font.
I work in FontLab, and this is beyond me.
Is merging three opticals into one font a service that anyone can provide?
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When we worked on the Sitka fonts for Microsoft, one of the options for implementing size-specific design selection that we explored was to put all of the size-specific designs into a TTC and use a header mechanism to select the appropriate size. Note that this approach would be untypical for TTCs, in that multiple size-specific fonts would appear as a single nominal font. The TTC table format would support this (there's no technical reason why the name table could not be shared in a TTC structure), but existing software enumerates fonts by name table, so some kind of new header would have been necessary. In the end, this approach was eventually rejected in favour of the OS/2 table version 5 revision with size-selection data fields, as implemented in Sitka and now proposed to the ISO Open Font Format standard.
Microsoft have a free tool to build TTCs. It's pretty basic: you give it a set of fonts, it looks for any tables that are identical across the set, and merges into a TTC with identical tables shared and non-identical tables not.
http://blogs.adobe.com/CCJKType/2014/01/otc.html
https://blogs.adobe.com/CCJKType/2014/02/otc-redux.html
My client has used the TTC format for opticals before.
I don't use the AFDKO. I tried to install it once, but without success.
A lot of technical stuff is over my head, I just work with FontLab, unembellished.
I would prefer to outsource this, rather than learn something new.